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硅PU施工方案指引

2011-12-28 10:46:54  來源:硅PU施工方案  字號:【69免費視頻:  69免費視頻:  69免費視頻:】  瀏覽:22

一、基礎處理

(質量由基(ji)礎開始)

 

一、新(xin)水泥混凝土基礎(chu)

1、基礎要求

強(qiang)度達建筑(zhu)混(hun)凝土C20強(qiang)度以上(shang),平整度為3m直尺誤差≤3mm,有一定排水(shui)坡(po)度(一般橫(heng)向(xiang)≤8‰,縱向(xiang)≤2‰),混(hun)凝土澆鑄后必須(xu)保(bao)水(shui)養護不少(shao)于7天(tian),總(zong)養護期(qi)不少(shao)于28天(tian).

2、切割溫(wen)度縫

新(xin)水泥基(ji)礎(chu)澆(jiao)(jiao)鑄后必須切割(ge)合理溫(wen)度伸縮(suo)縫(feng),原(yuan)則以不大于(yu)6×10m為(wei)一方塊切割(ge),澆(jiao)(jiao)鑄施工板塊間必須切割(ge)溫(wen)度縫(feng),溫(wen)度縫(feng)寬為(wei)5~8 mm,縫(feng)深不少于(yu)20 mm,(150 mm厚以上混凝(ning)土(tu)基(ji)礎(chu)縫(feng)深不少于(yu)30 mm),以保證基(ji)礎(chu)熱脹冷縮(suo)能(neng)集中在溫(wen)度縫(feng)中變化,不導致基(ji)礎(chu)其它地方開裂(lie)。

3、酸洗

以清水潤濕基(ji)面,用8%左右的(de)稀鹽酸潑灑并洗(xi)刷基(ji)面,再用清水沖洗(xi)干凈(jing),并圈劃(hua)出積水處,清洗(xi)干燥后基(ji)面應無白色粉化物及浮松物。

4、溫度縫處理

待(dai)基礎(chu)干燥(zao)后(hou),用(yong)(yong)專(zhuan)用(yong)(yong)填(tian)縫(feng)(feng)膠涂(tu)(tu)(tu)刷于溫(wen)(wen)度(du)(du)(du)縫(feng)(feng)兩(liang)側,再把(ba)(ba)可壓縮(suo)泡棉輕擠(ji)滿(man)溫(wen)(wen)度(du)(du)(du)縫(feng)(feng)(減少基礎(chu)熱賬冷縮(suo)對填(tian)縫(feng)(feng)材料擠(ji)壓變形而影響表面(mian)(mian)效果(guo)),露出基面(mian)(mian)部分(fen)用(yong)(yong)手提(ti)磨機打磨至(zhi)與基面(mian)(mian)平整,再用(yong)(yong)填(tian)縫(feng)(feng)膠涂(tu)(tu)(tu)刷于溫(wen)(wen)度(du)(du)(du)縫(feng)(feng)表面(mian)(mian),寬為80~100 mm,厚(hou)度(du)(du)(du)為1.5 mm,需分(fen)二道涂(tu)(tu)(tu)刷,(緩(huan)沖基礎(chu)冷縮(suo)時硅PU材料涂(tu)(tu)(tu)層(ceng)的作用(yong)(yong)力(li))(如(ru)圖(tu)1),鋪設較薄場地(<3 mm厚(hou)),須把(ba)(ba)溫(wen)(wen)度(du)(du)(du)縫(feng)(feng)兩(liang)邊基面(mian)(mian)(各40~50 mm)磨低1.5~2.0 mm后(hou)進(jin)行填(tian)縫(feng)(feng)處理(保證鋪設后(hou)的平整度(du)(du)(du))(如(ru)圖(tu)2)。


5、底涂

基(ji)礎(chu)干(gan)燥后用(yong)(yong)專用(yong)(yong)底漆(qi)(TB-201)滾(gun)涂于基(ji)面(mian),一般(ban)分兩道滾(gun)涂,基(ji)礎(chu)密實(shi)度(du)(du)低的需多道滾(gun)涂,原則為(wei)(wei)涂刷后基(ji)面(mian)形(xing)成(cheng)光亮(liang)連(lian)續膜為(wei)(wei)止。底漆(qi)作用(yong)(yong)為(wei)(wei)滲(shen)透(tou)于基(ji)面(mian)的微(wei)(wei)細孔內(nei),起堵(du)塞(sai)地下水氣及加固基(ji)面(mian)作用(yong)(yong),形(xing)成(cheng)光亮(liang)膜是保(bao)證基(ji)面(mian)的微(wei)(wei)細孔完全堵(du)塞(sai),應避免烈(lie)日下或基(ji)面(mian)溫度(du)(du)過高(>50℃)情況下施工,以保(bao)證底漆(qi)的滲(shen)透(tou)性。

6、積水處(chu)修補

積水(shui)(shui)處積水(shui)(shui)深度不超過5 mm的(de)地方用(yong)彈(dan)性層(TB-002)加(jia)石英粉(或滑石粉)按(an)1:1(重(zhong)量比),加(jia)稀釋劑(二甲苯)攪拌均勻,并調節至合適施工稠度,用(yong)直(zhi)尺或刮(gua)板涂刮(gua)于(yu)積水(shui)(shui)處;若(ruo)積水(shui)(shui)深度超過5 mm的(de)地方,應用(yong)專用(yong)底漆(qi)(TB-201)加(jia)40~80目砂,按(an)1:6~8(重(zhong)量比)拌和均勻,平(ping)整攤鋪于(yu)積水(shui)(shui)處并壓實。修(xiu)補(bu)時(shi)注(zhu)意修(xiu)邊(bian),不要讓修(xiu)補(bu)后(hou)的(de)邊(bian)高出,若(ruo)有高出需(xu)打磨(mo)平(ping)整后(hou)方能進行彈(dan)性層施工。

二(er)、舊(jiu)水(shui)泥(ni)混凝土(tu)基礎:

1、         基礎要求

堅(jian)實、平(ping)整、無下沉板(ban)塊、斷裂縫(feng)寬不(bu)超10mm寬。

2、         酸洗

用(yong)清水濕潤基(ji)(ji)面(mian),用(yong)8%左(zuo)右(you)稀鹽酸潑灑并(bing)洗(xi)(xi)刷基(ji)(ji)面(mian),再用(yong)清水沖(chong)洗(xi)(xi)干凈(jing)反應(ying)物(wu),清洗(xi)(xi)后基(ji)(ji)面(mian)應(ying)無污(wu)油(you)、臟(zang)物(wu)及浮松物(wu)。

3、         溫(wen)度縫(feng)及裂縫(feng)處理

若(ruo)原(yuan)基(ji)礎沒(mei)有切割合(he)理溫度縫(feng)(feng)(feng),必(bi)須(xu)重新切割(按(an)新混凝(ning)土(tu)基(ji)礎溫度縫(feng)(feng)(feng)切割及(ji)填(tian)縫(feng)(feng)(feng)方法處(chu)(chu)理);原(yuan)有裂縫(feng)(feng)(feng)若(ruo)≥3mm,必(bi)須(xu)沿裂縫(feng)(feng)(feng)切割6~8mm寬(kuan),再(zai)按(an)新混凝(ning)土(tu)基(ji)礎填(tian)縫(feng)(feng)(feng)方法處(chu)(chu)理;若(ruo)裂縫(feng)(feng)(feng)<3mm,須(xu)把裂縫(feng)(feng)(feng)打磨成“V”型(xing)槽,表面寬(kuan)為≥20mm,深為2mm,再(zai)用(yong)專用(yong)填(tian)縫(feng)(feng)(feng)膠分(fen)兩(liang)道(dao)以上填(tian)平。(如圖3)


4、         底(di)涂:(按(an)新混凝土底(di)涂要求施工)。

5、         積水處(chu)修(xiu)補(bu)(bu):(按新(xin)混凝土積水修(xiu)補(bu)(bu)方法施工)。


三、瀝青基礎

1、              基礎要求

密實(shi)度(du)>95%(中型(xing)碾(nian)壓(ya)機壓(ya)過后,無(wu)顯著輪(lun)跡,無(wu)發(fa)軟起(qi)皮,無(wu)波(bo)浪等現象(xiang))、平整(3m直尺誤差(cha)≤3mm),有(you)合理排(pai)水坡度(du)(橫向<8‰,縱(zong)向<2‰),新基礎必(bi)須養護不少于28天(tian),使瀝青中低沸(fei)點成分揮發(fa),保證球場材(cai)料(liao)與基礎有(you)足夠粘結強度(du)及瀝青基礎本身強度(du)。

2、              基面處理

用彈性層(TB—002)加細砂(50~100目)按(an)1:1(重量比)攪拌(ban)均勻,(可(ke)加稀釋劑調節稠度),用灰刀批刮填平表(biao)面空隙。

3、              積水處(chu)修(xiu)補:(按新混凝土積水修(xiu)補方法施工)。

 二、硅PU材料(liao)鋪設

一、彈性層

彈性層(ceng)施(shi)工(gong)(gong)(gong)前應仔細檢(jian)查確(que)認基(ji)礎處(chu)理(li)完妥才(cai)能(neng)進(jin)行彈性層(ceng)施(shi)工(gong)(gong)(gong)。彈性層(ceng)(TB—002)為(wei)單組份材料,只(zhi)需(xu)用(yong)(yong)稀(xi)(xi)釋劑(ji)調(diao)節合適(shi)施(shi)工(gong)(gong)(gong)稠度(du)(du)(du),用(yong)(yong)齒刮(gua)板涂(tu)刮(gua)于基(ji)面(mian)(mian),每道涂(tu)刮(gua)厚度(du)(du)(du)不能(neng)超過2mm,每道涂(tu)刮(gua)時間間隔為(wei)前一(yi)道干(gan)固為(wei)準(zhun)(一(yi)般(ban)約10小時,具體視現(xian)場天氣(qi)情況而定)直(zhi)至涂(tu)刮(gua)到新要(yao)求(qiu)厚度(du)(du)(du)。涂(tu)刮(gua)時注意流(liu)平(ping)(ping)(ping)效(xiao)果(guo),若不能(neng)流(liu)平(ping)(ping)(ping)刮(gua)齒痕跡,需(xu)多加(jia)稀(xi)(xi)釋劑(ji)調(diao)節稠度(du)(du)(du),以保證表(biao)面(mian)(mian)流(liu)平(ping)(ping)(ping)。若氣(qi)溫(wen)較低(di)(<10℃)及濕度(du)(du)(du)較低(di)(<50%),需(xu)加(jia)入3~8%水攪拌均勻后涂(tu)刮(gua),以使干(gan)固時間縮短,具體加(jia)水量需(xu)視現(xian)場天氣(qi)而定。應避免在烈日下(xia)施(shi)工(gong)(gong)(gong)。彈性層(ceng)干(gan)固后,用(yong)(yong)積(ji)水法測試表(biao)面(mian)(mian)平(ping)(ping)(ping)整度(du)(du)(du),積(ji)水處(chu)用(yong)(yong)TB—002修補平(ping)(ping)(ping)整。表(biao)面(mian)(mian)有粒狀雜物混入或堆積(ji)處(chu)需(xu)用(yong)(yong)磨機(ji)修整平(ping)(ping)(ping)才(cai)能(neng)進(jin)行加(jia)強層(ceng)施(shi)工(gong)(gong)(gong)。

二、加強層

加(jia)強層(TB—003)為單組份材料,施(shi)(shi)工(gong)使(shi)用方法與彈性(xing)層一致。干固后表面要求平(ping)整光(guang)滑,若在(zai)施(shi)(shi)工(gong)過程中混入雜物或不平(ping)處需修整平(ping)滑后才能進(jin)行面層施(shi)(shi)工(gong)。

三、面層

面(mian)(mian)層(ceng)(TB—205)為(wei)雙組份材料(liao)(liao),必(bi)須(xu)按規定(ding)比例把A、B兩(liang)組份充(chong)分攪拌均(jun)(jun)勻(yun),可(ke)加(jia)入(ru)(ru)少量水(shui)調節合適施工(gong)(gong)稠度,用(yong)(yong)(yong)膠刮(gua)板分2~3道刮(gua)涂(tu)于加(jia)強層(ceng)表(biao)面(mian)(mian)。表(biao)面(mian)(mian)需(xu)粗糙的(de)可(ke)以加(jia)入(ru)(ru)≤30%面(mian)(mian)層(ceng)專用(yong)(yong)(yong)砂(sha),應先將A組份與專用(yong)(yong)(yong)砂(sha)攪拌均(jun)(jun)勻(yun)再加(jia)入(ru)(ru)B組充(chong)分混(hun)合均(jun)(jun)勻(yun)后刮(gua)涂(tu)。(各類球(qiu)場面(mian)(mian)層(ceng)參考做法:乒(ping)乓球(qiu)、籃球(qiu)場:第(di)一道加(jia)入(ru)(ru)30%專用(yong)(yong)(yong)砂(sha),第(di)二道加(jia)入(ru)(ru)15%專用(yong)(yong)(yong)砂(sha),第(di)三道不加(jia)專用(yong)(yong)(yong)砂(sha);網球(qiu)場:加(jia)入(ru)(ru)30%專用(yong)(yong)(yong)砂(sha)分2~3道刮(gua)涂(tu)。羽毛球(qiu)、排球(qiu)場:不加(jia)專用(yong)(yong)(yong)砂(sha)分2~3道刮(gua)涂(tu)。)面(mian)(mian)層(ceng)施工(gong)(gong)用(yong)(yong)(yong)料(liao)(liao)必(bi)須(xu)足量,否(fou)則會直接影響使用(yong)(yong)(yong)效果及(ji)使用(yong)(yong)(yong)期(qi)限。應避(bi)免烈日及(ji)表(biao)面(mian)(mian)溫度過高情況(kuang)下施工(gong)(gong),保證表(biao)面(mian)(mian)效果。

四、劃線

按標(biao)準尺寸量(liang)度(du)定(ding)位(wei),標(biao)出界線(xian)(xian)位(wei)置,用美紋(wen)(wen)紙沿界線(xian)(xian)兩邊(bian)貼在球場上(shang),用專(zhuan)用劃線(xian)(xian)漆(TB—207)涂(tu)刷(shua)于(yu)美紋(wen)(wen)紙間,待表面干后撕掉美紋(wen)(wen)紙。TB—207為雙(shuang)組份(fen)材料,必(bi)須(xu)按規定(ding)比例把A、B兩組份(fen)充(chong)分(fen)混合均勻,分(fen)兩道涂(tu)刷(shua)。若(ruo)球場表面為粗糙面,第一道可(ke)加20%面層專(zhuan)用砂涂(tu)刷(shua),以防滲邊(bian)。

五、注(zhu)意事項:

1、         調配材(cai)料時必須稱量(liang)準確(que)并攪拌(ban)均勻。

2、         施(shi)工(gong)整過(guo)程每一道(dao)工(gong)序施(shi)工(gong)后8小時(shi)內不能有水(shui)浸泡。

3、         室內場地必(bi)須保(bao)證良好的通風效果。

4、         場地鋪設后(hou)需保持5天以上才能(neng)投入使(shi)用。

本(ben)指引只為使用硅(gui)PU材料所提供指導性(xing)質,現場施(shi)工某些細(xi)節需按(an)現場情況妥(tuo)善處理。

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